Level Control Loop Trainer

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Level Control Loop Trainer Specification

Features
Real-time process control, observation window, industrial grade components

Glass Type
Transparent level tube

Control Type
PID (ProportionalIntegralDerivative)

Shape
Rectangular

Display Type
Digital LCD display

Temperature Resistance
Up to 80C

Power Supply
230V AC

Accuracy
1%

Type
Level Control Loop Trainer

Dimension (L*W*H)
1050mm x 600mm x 800mm

Equipment Type
Control Loop Trainer

Equipment Materials
MS powder coated body, SS304 tank

Power
230V AC, 50Hz, 1 Phase

Voltage
230V

Material
Mild Steel frame and Stainless Steel tank

Application
Educational laboratory, industrial automation training

Capacity (Ltr)
10 Litres

Training Manual
Comprehensive included

Pump Type
Centrifugal pump, 0.5 HP

Ambient Temperature Range
5°C to 40°C

Flow Meter Type
Rotameter (Acrylic Body)

Calibration
Factory calibrated

Inlet/Outlet Ports
1/2 inch BSP

Controller Model
Digital PID controller

Software Support
Process logging and analysis (optional)

Mounting Type
Table-top

Sensors
High accuracy level transmitter

Safety Feature
Overload and short-circuit protection

Tank Measurement Scale
Graduated

Process Data Interface
BNC connectors for signals

About Level Control Loop Trainer

Level Control Loop Trainer

Usage/Application	Laboratory
Brand	Micro Technologies
Control Valve	1/2" Globe Valve (Linear) 15mm Stem Travel
Measuring Tank	Acrylic tank of 30cm length(5 liters capacity)
Water Circulation	FHP pump with necessary piping (Flexible type)
Source Tank	SS Tank of capacity 20 liters (approximately)
Actuator	Pneumatic Actuator input 3 to 15 PSI
I to P Converter	Input 4-20mA output 3-15 PSI
PC Interface Card	16 Bit ADC (8 Ch) with 12 bit DAC interfaced with PC Through RS-232/ USB Port
Power Supply	230V 50 HZ
Pressure Gauges	Bourdone Pressure Gauge 0 to 100 PSI -1 No., 0 to 30 PSI - 1 No
Manual Bypass Values	Manual 1/2" Gate Valve
Flow Measurement	Rotameter (1500 LPH)
Mounting	Mounted on a Powder Coated metal frame (Approx.650 x 500 x 750. L x B x H)

Superior Design for Practical Learning

Built with a mild steel powder-coated body, stainless steel tank, and transparent level tubing, the Level Control Loop Trainer supports real-time observation and experimentation. The table-top mounting makes it suitable for both classroom and laboratory settings, backed by a graduated measurement scale for accurate reading and analysis.

Advanced Control and Safety Features

A digital LCD PID controller offers precise process management, while the equipment's overload and short-circuit protection maximize safety during operation. Signals are easily accessible via BNC connectors, and an observation window enhances the learning experience by making internal processes visible.

Applications in Education and Industry

This trainer is designed for practical training in educational laboratories, technical institutes, and industrial automation centers. With industrial-grade components and a capacity of 10 litres, it simulates real-world process control, making it valuable for both teaching and skill assessment.

FAQ's of Level Control Loop Trainer:

Q: How does the Level Control Loop Trainer facilitate educational training?

A: The system integrates hands-on learning with real-time process control using a digital PID controller, enabling students to observe, configure, and analyze liquid level regulation. The transparent acrylic rotameter and observation window provide clear visualization for enhanced understanding.

Q: What safety features are included with this trainer?

A: To ensure operator safety, the trainer is equipped with overload and short-circuit protection, prevents electrical hazards, and allows worry-free experimentation in classroom and industrial environments.

Q: Where can I use the Level Control Loop Trainer?

A: This equipment is ideal for use in educational laboratories, industrial training programs, and technical institutes. Its table-top mounting and compact design make it easy to integrate into various learning and training setups.

Q: What is the process of data acquisition from the trainer?

A: Process data can be interfaced via BNC connectors for analysis. Optional software is available for process logging and analysis, supporting deeper investigation and record-keeping for training sessions.

Q: When is calibration or maintenance needed?

A: The trainer is factory-calibrated and requires minimal recalibration. Routine maintenance mainly involves verifying sensor accuracy and inspecting system components, as outlined in the comprehensive training manual.

Q: How does the PID controller benefit users during training?

A: The digital PID controller delivers high-precision control of liquid levels with an accuracy of 1%. This allows users to study and optimize process parameters effectively, equipping them with practical automation skills.

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